Plastic Recycling Machine

High-Performance Recycling for Raffia, Woven Sacks & PP Film Waste

The Plastic Recycling Machine by Plastivo Extrusions is a high-efficiency, industrial-grade system designed specifically for recycling PP raffia, woven sacks, laminated bags, and PP/HDPE film waste. Engineered for medium-scale operations, this machine converts post-industrial and post-consumer waste into clean, high-quality granules that can be reused for manufacturing woven sacks, ropes, monofilament, injection-molded parts, and more.

Equipped with a powerful 68 kW motor, advanced filtration, moisture control, and a choice of strand or die-face pelletizing, the machine delivers 100–300 kg/hr consistent output. Built to handle the unique challenges of raffia waste—such as print ink, lamination, impurities, and moisture—it ensures stable, reliable, and long-lasting recycling performance.

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Plastivo Extrusion

Technical Specifications

Production Capacity
100–300 kg/hr
Material
HDPE, PP raffia, woven sacks
Power Consumption
68 KW
Machine Type
Semi Automatic / Automatic
Control System
PLC-based digital monitoring
Brand
Plastivo Extrusions
Country of Origin
Made in India
Extruder Type
Single Screw with Venting
Filtration System
Hydraulic screen changer / breaker plate
Pelletizer
Strand or Die-Face (customizable)
Cooling System
Water bath + blower / Air cooling
Build Quality
Hardened screw & nitrided barrel

Engineered for High-Performance Raffia & Woven Sack Recycling

Recycling raffia and woven sack waste is challenging due to:
● High tensile strength
● Printing inks
● Lamination
● Moisture
● Mixed contamination

The Plastivo Extrusions 68 kW Recycling Machine is specifically engineered to overcome these challenges.

✔ High Torque Single-Screw Extruder
Built for strong pulling force and stable melting of:
● PP raffia
● Woven sacks
● Old PP bags
● Laminated scraps
● Baler waste
● Cuttings and edge trim

The extruder ensures uniform melt quality for premium pellet output.
✔ Integrated Venting System
The venting zone effectively removes:
● Moisture
● Ink fumes
● Volatile gases

This results in cleaner, odor-free, and more stable granules.

Advanced Filtration for Clean, High-Quality Pellets

✔ Hydraulic Screen Changer
Allows filtration without stopping the machine:
● Removes paper pieces
● Eliminates printing ink residue
● Filters out impurities and sand

Ideal for heavily contaminated raffia waste.
✔ Breaker Plate Option
Cost-effective alternative for cleaner materials.
Both systems ensure uniform melt flow and high-quality pellet formation.

Customizable Pelletizing Options

Depending on your material and final application, choose:
1. Strand Pelletizer
● Best for PP & HDPE
● Produces uniform, cylindrical granules
● Suitable for monofilament, injection molding, and compounding

2. Die-Face Cutter
● Ideal for laminated raffia
● Automatic pellet cutting
● Continuous operation

Pellet Size Adjustment
Granule size can be customized through:
● Cutter speed
● Die-hole size
● Strand thickness

This ensures complete control over the end product.

Efficient Cooling & Drying System

✔ Water Bath + Blower Setup

Ensures:
● Rapid strand cooling
● Smooth pellet cutting
● Moisture removal before collection

✔ Air Cooling (Optional)
Recommended for:
● Dry PP scrap
● HDPE film waste
● Non-laminated materials

Proper cooling ensures smooth pellet shape and high bulk density.

Smart Automation & Operations

✔ PLC-Based Control System
The digital interface provides:
● Temperature control
● Speed adjustment
● Motor load monitoring
● Alarm system
● Real-time production data

Simple, intuitive design allows operators to manage the full line with confidence.
✔ Semi-Automatic & Automatic Versions Available

Choose based on your factory workflow and manpower availability.

Industrial-Grade Build Quality

✔ Hardened Screw
Provides:
● High wear resistance
● Long screw life
● Stable melting & mixing

✔ Nitrided Barrel
Ensures:
● Anti-abrasion durability
● High corrosion resistance
● Perfect heat distribution

This combination delivers reliable performance even with rough, contaminated raffia waste.

Applications Across the Recycling Industry

✔ Raffia & Woven Sack Recycling
Ideal for PP raffia, woven sacks, cement bags, fertilizer bags, and sugar bags.
✔ PP Bag Manufacturers
Recycle in-house waste and reuse granules for production.
✔ Medium-Scale Plastic Recyclers
Perfect for scalable, profitable recycling operations.
✔ Compounders & Granule Manufacturers
Produces uniform and high-quality granules for reprocessing.

Advantages of Plastivo’s 68 kW Plastic Recycling Machine

Comparison: Plastivo Recycling Machine vs Standard Machines

Feature Plastivo Machine Regular Machine
Suitable for Raffia YES Limited
Filtration Hydraulic / Breaker Plate Basic filter
Venting System Advanced vent zone Minimal vent
Pelletizing Options Strand / Die-face Mostly strand
Motor Power 68 KW optimized High power waste
Maintenance Low High
Output 100–300 kg/hr 70–150 kg/hr

Frequently Asked Questions (FAQ)