High-Capacity Waste Processing for Maximum Efficiency
Transform post-consumer and post-industrial plastic waste into uniform, market-ready feedstock. The Plastic Agglomeration Machine by Plastivo Extrusions delivers 50–300 kg/hr output with precise moisture and density control — designed for recycling operations across India and Africa.
Related products from Plastivo Extrusions: Pipe Haul-Off Machine | Pipe Tilting Unit | Auxiliary Equipment
Our Agglomeration Lineup
Scalable configuration to match your production target. All models feature oil-heated rotating cylinders with thermostat control, quick-change screen sets, and emergency shutdown systems.
- Standard Unit (50–80 kg/hr): 1.5 kW motor, 6 kW heating. Best for pilot operations and small-scale recyclers. Output moisture <3%.
- Heavy-Duty Unit (120–180 kg/hr): 3 kW motor, 12 kW heating. Best for mid-volume processors and continuous runs. Output moisture <2%.
- Industrial Unit (200–300 kg/hr): 5.5 kW motor, 18 kW heating. Best for high-volume operations and export-grade feedstock. Output moisture <1%.
Technical Specifications
| Parameter | Standard | Heavy-Duty | Industrial |
|---|---|---|---|
| Capacity (kg/hr) | 50–80 | 120–180 | 200–300 |
| Motor Power (kW) | 1.5 | 3 | 5.5 |
| Heating Capacity (kW) | 6 | 12 | 18 |
| Cylinder Diameter (mm) | 150 | 200 | 250 |
| Temperature Range (°C) | 40–180 | 40–200 | 40–220 |
| Output Moisture (%) | <3 | <2 | <1 |
| Footprint L×W×H (mm) | 1800×900×1200 | 2200×1100×1400 | 2600×1300×1600 |
| Weight (kg) | 950 | 1850 | 3200 |
| Power Supply | 1-Phase 230V | 3-Phase 415V | 3-Phase 415V |
| Cooling | Air (+ Water optional) | Water Cooled | Water Cooled |
Handles Your Waste Stream
Every recycling operation has a different feedstock mix. Plastivo machines come standard for HDPE/LDPE/PP. Optional secondary screens and heating upgrades handle specialized waste streams — PET, PS, and multi-layer films.
- HDPE films and sheets
- LDPE (low-density polyethylene)
- PP (polypropylene) scrap
- PS (polystyrene) flakes
- PET film waste
- Post-industrial trim and edge trim
- Post-consumer packaging waste
- Agricultural film recovery
Why Plastivo Agglomeration
- Lower Raw Material Costs: Waste-to-feedstock conversion reduces dependency on virgin resin. Typical payback: 8–12 months at volume operations.
- Field-Tested Reliability: ISO 9001:2015 certified. 50+ installations across India, Ghana, Kenya, Nigeria, South Africa, UAE, Saudi Arabia, and Oman.
- Operator Safety: Enclosed design with thermal control and pressure release. Meets IS 6425 machinery safety standards.
- 24/7 WhatsApp Support: Commissioning and operator training included with every sale. Troubleshooting available around the clock.
- 48-Hour Spare Parts Delivery: Standard wear components in stock at our Ahmedabad facility. Fast delivery across India and Africa.
- Custom Engineering: Retrofit upgrades and feedstock-specific configurations available. Free consultation included.
The Agglomeration Process
- Feed: Raw plastic film, scrap, or flakes loaded into the hopper. Input moisture up to 15% accepted.
- Heat & Compact: Rotating cylinder heats material via oil circulation. Internal friction compacts particles. Temperature controlled between 40–220°C.
- Moisture Removal: Heat reduces surface moisture to target levels. No water required — fully dry agglomeration process.
- Discharge: Agglomerated pellets exit through perforated screen. Uniform 4–8mm output. Immediately ready for extrusion — no secondary drying needed.
Cycle time: 3–8 minutes per batch, depending on feedstock and capacity.
Applications Across Recycling Operations
- Film Recycling Facility: High-moisture, inconsistent-density LDPE/HDPE film — solved with a Standard unit at 60–80 kg/hr, cutting downstream extruder downtime by 40%.
- Post-Industrial Trim Operation: Edge trim and off-spec material from extrusion plants — a Heavy-Duty unit with quick-change screens cuts rework time by 6–8 hrs/day.
- Multi-Layer Film Separation: Printed, laminated, or contaminated film waste — an Industrial unit with secondary heating/separation enables virgin-quality downstream extrusion.
- Export-Ready Feedstock: Market-ready agglomerate for compounders and blow-mold buyers — precise moisture/size control supports premium pricing and assured-quality supply contracts.
Why Not Just Extrude Directly?
| Method | Moisture Handling | Downtime Risk | Output Quality | Capex |
|---|---|---|---|---|
| Direct Extrusion | Manual drying (8–16 hrs) | High | Inconsistent | Low |
| Agglomeration | Automated (<3% moisture) | Low | Uniform | Medium |
| Extrusion + Grinder | Wet grinding + thermal loss | Medium | Degraded | High |
Direct extrusion of wet, uncompacted plastic causes thermal degradation, inconsistent pellet size/density, frequent shutdowns, and higher scrap rates (5–8% vs. <1% with agglomeration). Payback typically occurs within 8–12 months on mid-to-high-volume operations.
Ready to Upgrade Your Recycling Line?
Get a free capacity assessment and custom specification for your operation. Our sales team responds within 24 hours with recommended model, delivered pricing, installation timeline, and support packages.
Frequently Asked Questions
Grinding reduces size. Agglomeration compacts wet or loose material into uniform pellets and removes moisture — preserving material integrity for downstream extrusion.
Standard and Heavy-Duty units are air-cooled — no water required. Industrial units use optional water cooling at 12–15 L/hr for continuous operation.
Yes, with optional secondary heating and separation screens. Custom configuration required — discuss your feedstock with our technical team.
All machines carry a 1-year full warranty on parts and labour, excluding wear components. 2–3 year extended contracts available.
Yes. On-site operator and maintenance training included with every installation.
Discover More of Our Auxiliary Equipment
- Pipe Haul-Off Machine: High-precision hauling system for PVC, HDPE, and PP pipe extrusion lines.
- Pipe Tilting Unit: Efficient downstream handling solution for pipe production lines.
