Plastic Strand Pelletizer Machine

High-Precision Pelletizing for Plastic Recycling, Compounding & Masterbatch Production

The Plastic Strand Pelletizer Machine by Plastivo Extrusions is engineered for manufacturers who require uniform pellet size, high throughput, and continuous precision cutting for thermoplastic materials. Designed for medium to large recycling and compounding operations, this machine ensures smooth strand handling, clean pellet formation, and consistent granule quality across every batch.

Built with a powerful 68–75 kW energy-efficient drive, stainless-steel body, hardened blades, and advanced strand cooling options, this pelletizer delivers stable, noise-free, and durable performance. Whether integrated into a full extrusion line or used as a stand-alone pelletizing solution, it guarantees superior pellet consistency and maximum uptime.

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Technical Specifications

Production Capacity
100–300 kg/hr
Machine Capacity
300 Kg/Hour
Material Processed
HDPE, LDPE, LLDPE, PP, ABS, PET
Power Consumption
68–75 KW
Machine Type
Automatic / Semi Automatic
Brand
Plastivo Extrusions
Country of Origin
Made in India
Build Material
Stainless Steel (anti-corrosive)
Control System
PLC-based digital monitoring
Pellet Size
Adjustable (2–5 mm)
Drive Type
Belt or Gear-driven

Engineered for High-Efficiency Strand Pelletizing

✔ High-Performance Cutting Mechanism

Equipped with hardened rotary and fixed blades, the pelletizer ensures:
● Clean cutting
● Uniform pellet length
● Low dust generation
● Long blade life

The blade assembly is easy to access for quick maintenance and fast changeovers—ensuring
minimal downtime.

✔ Robust 68 kW Motor for Heavy-Duty Operations
The machine uses a high-torque motor engineered for:
● Continuous 24/7 operations
● Stable speed control
● Smooth cutting even with tough polymers
● Reduced energy wastage

Optimized motor design ensures efficient output at every load level.

Precision-Controlled Strand Processing

✔ Adjustable Pellet Size: 2–5 mm
Manufacturers can easily calibrate pellet lengths using:
● Blade gap settings
● Speed control adjustments
● Strand flow control

This precision allows consistent quality for downstream processes like injection molding,
extrusion, compounding, and masterbatch production.

✔ Multi-Strand Processing
The pelletizer can process 6 to 16 strands simultaneously, depending on:
● Die design
● Material thickness
● Required output

This greatly enhances throughput and increases production efficiency.

Advanced Cooling & Drying Options

Based on your material and application, you can choose:
1. Water Trough + Air Knife System
● Ideal for HDPE, LDPE, LLDPE, PP
● Ensures smooth strand cooling
● Removes excess water before pelletizing

2. Water Spray Cooling
● Light cooling for thin strands
● Energy-efficient

3. Air Cooling
● Best for ABS, PS, and PET
● Avoids moisture-related defects

Proper cooling ensures smooth strand feeding and clean pellet formation.

High Durability & Industrial-Grade Construction

✔ Stainless Steel Cutting Chamber
Anti-corrosive and rust-free, ideal for continuous wet operations.
✔ Low Vibration & Noise-Free Performance
Designed with:
● Balanced rotor
● Reinforced frame
● High-quality bearings

This ensures stable operations, long machine life, and quiet pelletizing.

✔ Quick Maintenance System
The machine includes:
● Blade quick-change mechanism
● Easy-access cutting chamber
● Lubrication-friendly design
● Belt tension adjustment system

This reduces downtime and keeps the production line running smoothly.

Smart Features for Reliable Operation

✔ PLC-Based Monitoring (Optional)
A fully digital control system ensures:
● Real-time monitoring
● Speed control
● Fault detection
● Safety interlocks
● Alarm systems

User-friendly interface ensures smooth operation even for new operators.
✔ Built-In Safety Systems
Includes:
● Emergency stop
● Motor overload protection
● Safety interlocks
● Electrical protection circuits

Ensuring safe, predictable, and hazard-free operations.

Applications Across Industries

This pelletizer serves a wide range of manufacturing sectors:
✔ Plastic Recycling Plants
Processes recycled plastic strands into market-ready granules.
✔ Masterbatch Manufacturers
Perfect pellet uniformity ideal for color masterbatches and additive compounds.
✔ Compounding Industries
Handles mixed polymers and additives used in extrusion and molding.
✔ Injection & Extrusion Molding Units
Produces uniform pellets required for smooth melt flow and consistent product quality.
✔ PET & ABS Processors
Supports material-specific cooling and cutting requirements.

Advantages of Plastivo’s Plastic Strand Pelletizer

1. High Wear Resistance

Hardened steel blades and robust build ensure long service life.

2. Quick-Change Blade System

Reduces downtime and increases operational efficiency.

3. Low Dust Formation

Ensures clean, uniform, and high-quality pellets.

4. Compatible with Multiple Polymers

Works efficiently with HDPE, LDPE, LLDPE, PP, PET, ABS, PS, and more.

5. Adjustable Pellet Size

2–5 mm pellet size customization ensures flexibility across industries.

6. Energy Efficient

68–75 KW consumption is optimized for heavy-duty but economical operation.

7. Stable & Continuous Output

Designed for long production cycles without overheating or breakdowns.

Comparison: Plastivo Pelletizer vs Conventional Pelletizer

Feature Plastivo Pelletizer Regular Pelletizer
Motor Power 68–75 KW 40–50 KW
Strand Capacity 6–16 strands 4–8 strands
Pellet Uniformity High Medium
Blade Life Long Short
Cooling Options Water + air + spray Limited
Automation Optional PLC Manual controls
Vibration Level Low High

Frequently Asked Questions (FAQ)

1. What plastics can the machine process?

HDPE, LDPE, LLDPE, PP, ABS, PS, PET, and most thermoplastics.

2. How many strands can it cut simultaneously?

Between 6 and 16 strands, depending on die width and feed rate.

3. Is pellet size adjustable?

Yes — pellet length can be adjusted between 2–5 mm.

4. Can it be part of a full recycling line?

Yes, it integrates with:
● Strand troughs
● Air knives
● Water coolers
● Dryer systems

5. Does it require water for cooling?

Usually yes — water trough or spray cooling is used for most thermoplastics.

6. What is the power consumption?

Approximately 45–55 units/hour, depending on material load.

7. How often do blades need maintenance?

Every 30–50 tons of output, depending on polymer abrasiveness.

8. What routine maintenance is needed?

● Cleaning chambers
● Blade alignment & sharpening
● Lubrication
● Belt tensioning

9. Can the machine be customized?

Yes — higher output, larger die, and upgraded blade systems are available.

10. What is the lead time?

Standard delivery: 4–6 weeks
Faster delivery available for urgent orders.