Plastic Recycling Machine
High-Performance Recycling for Raffia, Woven Sacks & PP Film Waste
The Plastic Recycling Machine by Plastivo Extrusions is a high-efficiency, industrial-grade system designed specifically for recycling PP raffia, woven sacks, laminated bags, and PP/HDPE film waste. Engineered for medium-scale operations, this machine converts post-industrial and post-consumer waste into clean, high-quality granules that can be reused for manufacturing woven sacks, ropes, monofilament, injection-molded parts, and more.
Equipped with a powerful 68 kW motor, advanced filtration, moisture control, and a choice of strand or die-face pelletizing, the machine delivers 100–300 kg/hr consistent output. Built to handle the unique challenges of raffia waste—such as print ink, lamination, impurities, and moisture—it ensures stable, reliable, and long-lasting recycling performance.










Technical Specifications
Engineered for High-Performance Raffia & Woven Sack Recycling
Recycling raffia and woven sack waste is challenging due to:
● High tensile strength
● Printing inks
● Lamination
● Moisture
● Mixed contamination
The Plastivo Extrusions 68 kW Recycling Machine is specifically engineered to overcome these challenges.
✔ High Torque Single-Screw Extruder
Built for strong pulling force and stable melting of:
● PP raffia
● Woven sacks
● Old PP bags
● Laminated scraps
● Baler waste
● Cuttings and edge trim
The extruder ensures uniform melt quality for premium pellet output.
✔ Integrated Venting System
The venting zone effectively removes:
● Moisture
● Ink fumes
● Volatile gases
This results in cleaner, odor-free, and more stable granules.
Advanced Filtration for Clean, High-Quality Pellets
✔ Hydraulic Screen Changer
Allows filtration without stopping the machine:
● Removes paper pieces
● Eliminates printing ink residue
● Filters out impurities and sand
Ideal for heavily contaminated raffia waste.
✔ Breaker Plate Option
Cost-effective alternative for cleaner materials.
Both systems ensure uniform melt flow and high-quality pellet formation.
Customizable Pelletizing Options
Depending on your material and final application, choose:
1. Strand Pelletizer
● Best for PP & HDPE
● Produces uniform, cylindrical granules
● Suitable for monofilament, injection molding, and compounding
2. Die-Face Cutter
● Ideal for laminated raffia
● Automatic pellet cutting
● Continuous operation
Pellet Size Adjustment
Granule size can be customized through:
● Cutter speed
● Die-hole size
● Strand thickness
This ensures complete control over the end product.
Efficient Cooling & Drying System
✔ Water Bath + Blower Setup
Ensures:
● Rapid strand cooling
● Smooth pellet cutting
● Moisture removal before collection
✔ Air Cooling (Optional)
Recommended for:
● Dry PP scrap
● HDPE film waste
● Non-laminated materials
Proper cooling ensures smooth pellet shape and high bulk density.
Smart Automation & Operations
✔ PLC-Based Control System
The digital interface provides:
● Temperature control
● Speed adjustment
● Motor load monitoring
● Alarm system
● Real-time production data
Simple, intuitive design allows operators to manage the full line with confidence.
✔ Semi-Automatic & Automatic Versions Available
Choose based on your factory workflow and manpower availability.
Industrial-Grade Build Quality
✔ Hardened Screw
Provides:
● High wear resistance
● Long screw life
● Stable melting & mixing
✔ Nitrided Barrel
Ensures:
● Anti-abrasion durability
● High corrosion resistance
● Perfect heat distribution
This combination delivers reliable performance even with rough, contaminated raffia waste.
Applications Across the Recycling Industry
✔ Raffia & Woven Sack Recycling
Ideal for PP raffia, woven sacks, cement bags, fertilizer bags, and sugar bags.
✔ PP Bag Manufacturers
Recycle in-house waste and reuse granules for production.
✔ Medium-Scale Plastic Recyclers
Perfect for scalable, profitable recycling operations.
✔ Compounders & Granule Manufacturers
Produces uniform and high-quality granules for reprocessing.
Advantages of Plastivo’s 68 kW Plastic Recycling Machine
Handles laminated, printed, stiff, and tough PP waste.
100–300 kg/hr with consistent performance.
With advanced filtration and venting systems.
Easy-to-remove components, quick cleaning, and long-lasting screw & barrel.
Ensures smoother downstream operations.
68 KW optimized for high-volume recycling with lower power costs.
Screw design, cutter type, automation, and cooling can all be customized.
Comparison: Plastivo Recycling Machine vs Standard Machines
| Feature | Plastivo Machine | Regular Machine |
|---|---|---|
| Suitable for Raffia | YES | Limited |
| Filtration | Hydraulic / Breaker Plate | Basic filter |
| Venting System | Advanced vent zone | Minimal vent |
| Pelletizing Options | Strand / Die-face | Mostly strand |
| Motor Power | 68 KW optimized | High power waste |
| Maintenance | Low | High |
| Output | 100–300 kg/hr | 70–150 kg/hr |
Frequently Asked Questions (FAQ)
PP raffia, woven sacks, laminated bags, old PP cement bags, HDPE/PP film waste, edge trim,
and similar plastics.
Between 100–300 kg/hour, depending on feeding consistency and scrap type.
Yes — with proper filtration settings.
Strand pelletizer or die-face cutter.
Yes — the venting zone removes moisture and volatile gases.
Approx. 600–900 sq. ft. for full operation.
3-phase industrial power suitable for 68 kW + auxiliary loads.
Yes — via cutter speed and die design.
Yes — screw design, automation level, cutter type, and layout.
Standard lead time: 5–6 weeks.