High-Efficiency Pelletizing System for HDPE, LDPE, LLDPE & PP Recycling
The Plastic Dana Making Machine with Die Face Cutter by Plastivo Extrusions is a compact, automatic, and industrial-grade solution designed for high-speed pelletizing of thermoplastic materials. With a powerful 75 kW motor, advanced extrusion technology, and a fully automatic die-face cutting system, this machine converts melted plastic into uniform, high-quality dana/pellets with minimal manual handling.
Engineered for recyclers, granule manufacturers, compounding units, and film processing plants, the system delivers 100–400 kg/hr consistent output—making it ideal for both medium and large-scale polymer recycling operations.
Built with heavy-duty alloy steel screws, nitrided barrels, digital/PLC control, and efficient cooling options, the machine ensures continuous, stable operation with low energy consumption and minimal maintenance requirements.
Technical Specifications
What Makes This Dana Machine Stand Out?
The die-face pelletizing system eliminates traditional strand cutting, offering faster, cleaner, and more automated pellet production. This results in:
● No water bath required
● No strand handling
● No cooling trough
● Fully automatic pellet formation
The pellets drop directly from the die-face cutter into the cooling system, reducing manpower and improving production uniformity.
Powerful Extrusion & Melt Processing
✔ Heavy-Duty Single Screw Extruder
The machine features a robust extruder designed to melt and homogenize:
● HDPE
● LDPE
● LLDPE
● PP
● Film waste
● Washed flakes
● Light-printed materials
The screw profile is optimized for high output, stable melt flow, and low energy consumption.
✔ Degassing for Moisture Removal
Single or dual vent zones remove:
● Moisture
● Ink residue
● Volatile gases
● Lamination fumes
This ensures clean, odor-free pellets with high melt strength.
Advanced Filtration System
✔ Hydraulic Screen Changer
Allows filtration without stopping the machine:
● Removes metal particles
● Filters dust, paper, and impurities
● Maintains consistent output
✔ Mesh Filter Option
Ideal for cleaner materials requiring basic filtration.
This ensures uniform melt quality before pelletizing.
Fully Automatic Die Face Pelletizing System
The machine includes a high-speed die-face cutter that:
● Cuts molten polymer at the die head
● Produces perfectly shaped pellets instantly
● Eliminates strand cooling and cutting steps
● Reduces labor requirements significantly
Key Advantages of Die-Face Pelletizing
● Ideal for HDPE, LDPE, LLDPE, PP
● No strand breaking
● No water trough required
● Consistent pellet shape
● Minimal dust formation
Pellet size can be adjusted by modifying cutter speed and die-hole diameter.
Efficient Cooling System
Choose between:
1. Water-Ring Cooling
● Uniform pellet cooling
● Smooth rounded pellets
● Best for HDPE/LLDPE/PP granules
2. Air Cooling System
● Suitable for non-film PP or LD waste
● Energy-efficient
● No water required
Both systems ensure the pellets cool quickly, preventing deformation and improving downstream usability.
Smart Automation & Control
✔ PLC-Based Real-Time Monitoring
The control panel provides:
● Temperature monitoring
● Cutter speed control
● Motor load indicators
● Alarm systems
● Production data tracking
✔ Semi Automatic & Automatic Options
Choose your level of automation based on budget and manpower.
Easy-to-understand controls make it operable even for entry-level technicians.
Industrial-Grade Build Quality
✔ Alloy Steel Screw
High wear resistance, longer life, perfect melt mixing.
✔ Nitrided Barrel
Corrosion-resistant, durable, and ideal for continuous operations.
✔ Belt-Driven System
Ensures smooth, stable extrusion and long machine life.
✔ Compact Footprint
Designed to fit easily in factories with limited space.
Applications Across Industries
This Plastic Dana Machine is suitable for:
✔ Plastic Recycling Units
Convert scrap to value-added granules.
✔ Granule & Compound Manufacturers
Produce uniform pellets for downstream processing.
✔ Masterbatch Production
Suitable for additive-filled and color masterbatch lines.
✔ Film & Bag Recyclers
Ideal for HDPE/LDPE/LLDPE film scrap and PP bag waste.
✔ Injection & Extrusion Molding Units
High-quality pellets ensure better product finishing.
Benefits of Plastivo’s Die-Face Dana Machine
Comparison: Die Face Dana Machine vs Traditional Strand Line
| Feature | Die Face Cutter Line | Strand Pelletizing Line |
|---|---|---|
| Water Usage | Very Low | High |
| Labor Requirement | Minimal | High |
| Pellet Uniformity | Excellent | Moderate |
| Cooling | Water-ring / Air | Water bath + blower |
| Speed | High | Medium |
| Automation | High | Medium |
| Maintenance | Low | Higher |
