Plastic Recycling Machine
Plastic Recycling Machine for High Performance Industrial Recycling
A Plastic Recycling Machine is the backbone of any modern recycling unit that wants consistent output, clean granules, and reliable long term performance. The Plastic Recycling Machine by Plastivo Extrusions (68 kW) is specially designed for Indian recycling conditions, where materials like PP raffia, woven sacks, laminated bags, and film waste are commonly processed.
This machine is developed for medium scale recycling operations that handle post industrial and post consumer plastic waste. It converts difficult and contaminated scrap into high quality reusable granules that can be used again for manufacturing woven sacks, ropes, monofilament yarn, injection moulded products, and various plastic components.
Powered by a robust 68 kW motor, combined with advanced filtration, moisture removal, and flexible pelletizing options, this system delivers stable output ranging from 100 to 300 kg per hour. As one of the trusted Plastic Recycling Machine Manufacturers in India, Plastivo Extrusions focuses on durability, efficiency, and consistent recycling performance.
Plastic Recycling Machine Technical Specifications
The machine is engineered using industrial grade components to ensure smooth operation and long service life, even when processing tough raffia waste.
Technical Specifications Table
| Specification | Details |
|---|---|
| Production Capacity | 100–300 kg per hour |
| Material | HDPE, PP raffia, woven sacks |
| Power Consumption | 68 KW |
| Machine Type | Semi Automatic / Automatic |
| Control System | PLC based digital monitoring |
| Brand | Plastivo Extrusions |
| Country of Origin | Made in India |
| Extruder Type | Single screw with venting |
| Filtration System | Hydraulic screen changer / breaker plate |
| Pelletizer | Strand or die-face (customizable) |
| Cooling System | Water bath + blower / Air cooling |
| Build Quality | Hardened screw and nitrided barrel |
These specifications are carefully balanced to deliver strong output with controlled power usage.
Mother Baby Plastic Recycling Plant (Twin Extruder System)
High-Performance Plastic Recycling. Maximum Output. Premium Pellet
Quality.
The Mother Baby Plastic Recycling Plant by Plastivo Extrusions is engineered for manufacturers who require continuous, stable, and energy-efficient recycling of post-consumer and industrial plastic waste. Built with a robust twin-extruder (Mother + Baby) configuration,
Engineered for Raffia and Woven Sack Recycling in India
Recycling raffia and woven sack waste is not simple. These materials come with several challenges that regular machines struggle to handle.
Common issues include:
- High tensile strength material
- Heavy printing inks
- Lamination layers
- Moisture content
- Mixed contamination
The Plastivo Extrusions Plastic Recycling Machine is engineered specifically to overcome these issues and deliver consistent pellet quality.
High Torque Extruder for Tough Plastic Waste
Single Screw Extruder with Strong Pulling Force
The heart of this recycling system is its high torque single screw extruder, designed to handle stiff and contaminated plastic scrap such as:
- PP raffia
- Woven sacks
- Old PP cement bags
- Laminated scraps
- Baler waste
- Edge trim and cutting waste
The extruder ensures uniform melting and proper mixing, which results in smooth and stable melt flow for premium granule production.
Plastic Recycling Machine (68 kW)
High-Performance Recycling for Raffia, Woven Sacks & PP Film Waste
The Plastic Recycling Machine by Plastivo Extrusions is a high-efficiency, industrial-grade system designed specifically for recycling PP raffia, woven sacks, laminated bags, and PP/HDPE film waste. Engineered for medium-scale operations, this machine converts post-industrial and post-consumer waste into clean, high-quality granules that can be reused for manufacturing woven sacks, ropes, monofilament, injection-molded parts, and more.
Integrated Venting System for Cleaner Granules
Moisture and fumes are common problems when recycling printed and laminated plastic waste. This machine includes an advanced venting zone that effectively removes:
- Moisture
- Printing ink fumes
- Volatile gases
This results in cleaner, low odour, and more stable plastic granules. Such features are also useful when the same line is adapted for PVC Recycling Machine applications with suitable configuration changes.
Advanced Filtration for High Quality Plastic Pellets
Hydraulic Screen Changer System
For heavily contaminated waste, the hydraulic screen changer allows continuous filtration without stopping the machine. It helps in removing:
- Paper particles
- Ink residues
- Sand and dirt
This system is ideal for raffia and woven sack recycling lines that deal with mixed quality scrap.
Breaker Plate Option
For relatively cleaner material, a breaker plate provides a cost effective filtration solution. Both systems ensure uniform melt pressure and better pellet consistency.
Customisable Pelletizing Options for Different Applications
Depending on the final product requirement, users can choose from different pelletizing systems.
Strand Pelletizer
- Suitable for PP and HDPE
- Produces uniform cylindrical granules
- Ideal for monofilament, injection moulding, and compounding
Die Face Cutter
- Best for laminated raffia waste
- Automatic pellet cutting
- Supports continuous operation with minimal manual intervention
Pellet Size Control
Granule size can be adjusted through:
- Cutter speed
- Die hole size
- Strand thickness
This gives full control over the final product quality.
Efficient Cooling and Drying System
Water Bath with Blower
This setup ensures:
- Fast strand cooling
- Smooth pellet cutting
- Proper moisture removal before collection
Optional Air Cooling System
Recommended for:
- Dry PP scrap
- HDPE film waste
- Non laminated material
Correct cooling improves pellet shape, bulk density, and storage quality.
Smart Automation with PLC Based Control
The Plastic Recycling Machine comes with a PLC based digital control system that allows operators to manage the entire recycling line easily.
Key features include:
- Temperature control
- Speed adjustment
- Motor load monitoring
- Alarm and safety system
- Real time production data
The interface is simple and operator friendly, making it suitable for Indian factories with varying skill levels.
Both semi automatic and fully automatic versions are available, depending on manpower and workflow requirements.
Heavy Duty Build Quality for Long Life
Hardened Screw
- High resistance to wear
- Long operational life
- Stable melting and mixing
Nitrided Barrel
- Excellent corrosion resistance
- Even heat distribution
- Suitable for rough and contaminated scrap
This combination ensures reliable performance even under continuous production.
Applications Across the Plastic Recycling Industry
This machine is widely used across different recycling segments.
- Raffia and woven sack recycling units
- PP bag and woven sack manufacturers
- Medium scale plastic recyclers
- Compounders and granule manufacturers
It is also adaptable for specific PVC Recycling Machine requirements with proper design modifications.
Advantages of Plastivo Extrusions Plastic Recycling Machine
- Designed specifically for raffia and woven sack waste
- Stable output from 100 to 300 kg per hour
- Handles printed and laminated scrap efficiently
- Low maintenance and easy cleaning
- Uniform granule quality
- Energy efficient 68 KW system
- Customisable screw, cutter, cooling, and automation
As one of the experienced Plastic Recycling Machine Manufacturers in India, Plastivo Extrusions delivers practical solutions that work on the factory floor.
Comparison: Plastivo Recycling Machine vs Standard Machines
| Feature | Plastivo Machine | Regular Machine |
|---|---|---|
| Suitable for Raffia | Yes | Limited |
| Filtration System | Hydraulic / Breaker Plate | Basic filter |
| Venting System | Advanced vent zone | Minimal vent |
| Pelletizing Options | Strand / Die-face | Mostly strand |
| Motor Power | 68 KW optimised | High power wastage |
| Maintenance | Low | High |
| Output | 100–300 kg/hr | 70–150 kg/hr |
This comparison clearly highlights the engineering advantage of Plastivo Extrusions.
Request Quotation or Factory Consultation
If you are planning to improve your recycling efficiency or start a new recycling line, the Plastic Recycling Machine by Plastivo Extrusions is a dependable and profitable investment.
Contact us at Plastivo Extrusions today to receive:
- Detailed price quotation
- Factory layout planning
- Output calculation sheet
- Technical consultation
- Installation and operator training
Upgrade your recycling operations with a machine built by experienced Plastic Recycling Machine Manufacturers who understand Indian industry needs.
Discover More of Our Machines
- HDPE Pipe Making Machine: Produces HDPE pipes with smooth surfaces and consistent quality.
- Mother Baby Plastic Recycling Machine: Streamlines recycling with synchronized primary and secondary processing units.
- Twin Screw Barrel Manufacturer: Built for high-performance PVC processing and effective material recovery.
- Plastic Recycling Granulator Machine: Processes various types of plastic waste into a reusable form efficiently.
