Plastic Recycling Machine

High-Performance Recycling for Raffia, Woven Sacks & PP Film Waste

The Plastic Recycling Machine by Plastivo Extrusions is a high-efficiency, industrial-grade system designed specifically for recycling PP raffia, woven sacks, laminated bags, and PP/HDPE film waste. Engineered for medium-scale operations, this machine converts post-industrial and post-consumer waste into clean, high-quality granules that can be reused for manufacturing woven sacks, ropes, monofilament, injection-molded parts, and more.

Equipped with a powerful 68 kW motor, advanced filtration, moisture control, and a choice of strand or die-face pelletizing, the machine delivers 100–300 kg/hr consistent output. Built to handle the unique challenges of raffia waste—such as print ink, lamination, impurities, and moisture—it ensures stable, reliable, and long-lasting recycling performance.

💬 Inquiry Now
Blank Form (#3)

Technical Specifications

Production Capacity
100–300 kg/hr
Material
HDPE, PP raffia, woven sacks
Power Consumption
68 KW
Machine Type
Semi Automatic / Automatic
Control System
PLC-based digital monitoring
Brand
Plastivo Extrusions
Country of Origin
Made in India
Extruder Type
Single Screw with Venting
Filtration System
Hydraulic screen changer / breaker plate
Pelletizer
Strand or Die-Face (customizable)
Cooling System
Water bath + blower / Air cooling
Build Quality
Hardened screw & nitrided barrel

Engineered for High-Performance Raffia & Woven Sack Recycling

Recycling raffia and woven sack waste is challenging due to:
● High tensile strength
● Printing inks
● Lamination
● Moisture
● Mixed contamination

The Plastivo Extrusions 68 kW Recycling Machine is specifically engineered to overcome these challenges.

✔ High Torque Single-Screw Extruder
Built for strong pulling force and stable melting of:
● PP raffia
● Woven sacks
● Old PP bags
● Laminated scraps
● Baler waste
● Cuttings and edge trim

The extruder ensures uniform melt quality for premium pellet output.
✔ Integrated Venting System
The venting zone effectively removes:
● Moisture
● Ink fumes
● Volatile gases

This results in cleaner, odor-free, and more stable granules.

Advanced Filtration for Clean, High-Quality Pellets

✔ Hydraulic Screen Changer
Allows filtration without stopping the machine:
● Removes paper pieces
● Eliminates printing ink residue
● Filters out impurities and sand

Ideal for heavily contaminated raffia waste.
✔ Breaker Plate Option
Cost-effective alternative for cleaner materials.
Both systems ensure uniform melt flow and high-quality pellet formation.

Customizable Pelletizing Options

Depending on your material and final application, choose:
1. Strand Pelletizer
● Best for PP & HDPE
● Produces uniform, cylindrical granules
● Suitable for monofilament, injection molding, and compounding

2. Die-Face Cutter
● Ideal for laminated raffia
● Automatic pellet cutting
● Continuous operation

Pellet Size Adjustment
Granule size can be customized through:
● Cutter speed
● Die-hole size
● Strand thickness

This ensures complete control over the end product.

Efficient Cooling & Drying System

✔ Water Bath + Blower Setup

Ensures:
● Rapid strand cooling
● Smooth pellet cutting
● Moisture removal before collection

✔ Air Cooling (Optional)
Recommended for:
● Dry PP scrap
● HDPE film waste
● Non-laminated materials

Proper cooling ensures smooth pellet shape and high bulk density.

Smart Automation & Operations

✔ PLC-Based Control System
The digital interface provides:
● Temperature control
● Speed adjustment
● Motor load monitoring
● Alarm system
● Real-time production data

Simple, intuitive design allows operators to manage the full line with confidence.
✔ Semi-Automatic & Automatic Versions Available

Choose based on your factory workflow and manpower availability.

Industrial-Grade Build Quality

✔ Hardened Screw
Provides:
● High wear resistance
● Long screw life
● Stable melting & mixing

✔ Nitrided Barrel
Ensures:
● Anti-abrasion durability
● High corrosion resistance
● Perfect heat distribution

This combination delivers reliable performance even with rough, contaminated raffia waste.

Applications Across the Recycling Industry

✔ Raffia & Woven Sack Recycling
Ideal for PP raffia, woven sacks, cement bags, fertilizer bags, and sugar bags.
✔ PP Bag Manufacturers
Recycle in-house waste and reuse granules for production.
✔ Medium-Scale Plastic Recyclers
Perfect for scalable, profitable recycling operations.
✔ Compounders & Granule Manufacturers
Produces uniform and high-quality granules for reprocessing.

Advantages of Plastivo’s 68 kW Plastic Recycling Machine

1. Designed Specifically for Raffia Waste

Handles laminated, printed, stiff, and tough PP waste.

2. Stable, Continuous Output

100–300 kg/hr with consistent performance.

3. Handles Printed & Laminated Scrap

With advanced filtration and venting systems.

4. Low Maintenance

Easy-to-remove components, quick cleaning, and long-lasting screw & barrel.

5. Uniform Granule Output

Ensures smoother downstream operations.

6. Energy Efficient

68 KW optimized for high-volume recycling with lower power costs.

7. Customizable

Screw design, cutter type, automation, and cooling can all be customized.

Comparison: Plastivo Recycling Machine vs Standard Machines

Feature Plastivo Machine Regular Machine
Suitable for Raffia YES Limited
Filtration Hydraulic / Breaker Plate Basic filter
Venting System Advanced vent zone Minimal vent
Pelletizing Options Strand / Die-face Mostly strand
Motor Power 68 KW optimized High power waste
Maintenance Low High
Output 100–300 kg/hr 70–150 kg/hr

Frequently Asked Questions (FAQ)

1. What materials can this machine recycle?

PP raffia, woven sacks, laminated bags, old PP cement bags, HDPE/PP film waste, edge trim,
and similar plastics.

2. What is the output capacity?

Between 100–300 kg/hour, depending on feeding consistency and scrap type.

3. Can it handle laminated or printed raffia?

Yes — with proper filtration settings.

4. What pelletizer options are available?

Strand pelletizer or die-face cutter.

5. Does it remove moisture and fumes?

Yes — the venting zone removes moisture and volatile gases.

6. What space is required?

Approx. 600–900 sq. ft. for full operation.

7. What power supply is needed?

3-phase industrial power suitable for 68 kW + auxiliary loads.

8. Is pellet size adjustable?

Yes — via cutter speed and die design.

9. Is customization available?

Yes — screw design, automation level, cutter type, and layout.

10. Delivery time?

Standard lead time: 5–6 weeks.