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The UAE’s plastics and packaging sector is one of the most active in the Gulf, with manufacturing operations across Dubai Industrial City, Sharjah Industrial Area, Abu Dhabi’s ICAD zones, Jebel Ali Free Zone, and Ras Al Khaimah’s industrial estates. As the UAE advances its Circular Economy Policy and moves toward extended producer responsibility for packaging-heavy industries, demand for reliable plastic recycling and granule making machinery has grown across the region. Plastivo Extrusions is a manufacturer and exporter of plastic recycling machines from Vatva, Ahmedabad, India — supplying single-stage and two-stage plastic granule making machines to UAE buyers seeking Indian manufacturing quality at pricing significantly below European alternatives.
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Plastivo Extrusions manufactures four core machine configurations for plastic waste processing and granule production.
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Single-stage plastic recycling machine — designed for clean, dry plastic waste including HDPE bottles, PP containers, rigid plastic scrap and post-industrial cuttings. Processes material through a single extruder with degassing and produces uniform granules. Capacity from 50 kg/hr to 300 kg/hr.
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Two-stage plastic recycling machine — built for higher contamination levels and mixed plastic waste including printed films, agricultural plastic and post-consumer mixed material. The first extruder pre-conditions the material; the second stage refines and pelletizes for consistent output quality. Capacity from 100 kg/hr to 500 kg/hr. Suited for UAE industrial plastic waste and packaging film recycling operations.
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Single-stage vented recycling machine — engineered specifically for moisture-containing or volatile-laden plastic such as HDPE from bottles, PVC rigid scrap, and engineering polymer waste. The vented barrel allows controlled removal of moisture and gas during extrusion, producing bubble-free high-quality granules. Widely used in the UAE’s pipe manufacturing and industrial packaging sector.
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Agglomerator and extruder combination — for LDPE film, polythene bags and flexible packaging waste that cannot be fed directly into a standard extruder without pre-densification. The agglomerator compacts and semi-melts the film waste before feeding it continuously into the extruder for stable processing. Essential for UAE packaging film recyclers.
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The UAE generates significant volumes of industrial and commercial plastic waste from its packaging, construction and manufacturing sectors. Plastivo machines are configured for:
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All machines are manufactured for 415V three-phase 50Hz electrical supply — the standard across the UAE, including Dubai, Abu Dhabi, Sharjah and the northern emirates.
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India has established itself as one of the world’s principal manufacturers of plastic processing machinery. Ahmedabad — India’s plastics manufacturing hub — is home to specialist manufacturers building machines to the same material specifications as European equipment, at a fraction of European pricing.
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Manufacturing quality at competitive pricing. Plastivo machines are built on CNC machinery using EN41B Nitralloy steel (Musco grade) for all screw barrel components — the same specification used by European manufacturers — at 40 to 60 percent of the equivalent European machine cost.
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Direct manufacturer pricing. Plastivo sells directly to end buyers with no agents, distributors or intermediaries. UAE buyers negotiate directly with the manufacturing team and receive accurate technical specifications and pricing without added margin.
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Custom machine configurations. Every Plastivo machine is built to order. UAE buyers specify exact capacity requirements, plastic input types, output granule size and electrical configurations. Machines are engineered to the buyer’s production requirements, not selected from stock.
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Technical support from the manufacturer. All machines include post-installation technical support via WhatsApp video call, remote troubleshooting and spare parts availability. Buyers work directly with Plastivo’s engineering team, not a third-party service provider.
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The UAE is among the most proactive GCC countries on plastic waste management. The UAE Circular Economy Policy commits the country to significant reductions in plastic waste to landfill, and Emirates authorities have introduced EPR mandates for packaging-heavy industries. Dubai Municipality, Abu Dhabi’s Environment Agency (EAD), and Sharjah Municipal Council each operate active plastic waste reduction programmes.
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This regulatory push is creating structural demand for in-country plastic recycling capacity across Dubai Industrial City, KIZAD, Hamriyah Free Zone and Sharjah Airport International Free Zone. Manufacturers, recyclers and industrial park operators are investing in in-house granule making capability to convert plastic waste into a reusable raw material rather than exporting or landfilling it.
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For UAE businesses, a Plastivo plastic recycling machine converts waste plastic into a revenue-generating granule product saleable to downstream processors or usable internally — reducing raw material costs and meeting EPR compliance obligations simultaneously.
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| Specification | Details |
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| Machine types | Single-stage, two-stage, vented, agglomerator combination |
| Screw barrel material | EN41B Nitralloy steel (Musco grade), gas nitrided |
| Surface hardness | 65–70 HRC nitrided / 68–72 HRC bimetallic option |
| Screw diameter | 50mm to 180mm |
| L/D ratio | 24:1 to 36:1 depending on application |
| Capacity | 50 kg/hr to 500 kg/hr |
| Compatible plastics | HDPE, LDPE, LLDPE, PP, ABS, PVC, mixed plastic |
| Electrical supply | 415V, three-phase, 50Hz |
| Control panel | Digital temperature controllers, variable speed drive |
| Output options | Strand pelletizer or die face cutter |
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Our machines process HDPE, LDPE, LLDPE, PP, ABS and mixed plastic waste — the primary types generated by the UAE’s packaging, construction and industrial sectors. For film and flexible packaging waste, we recommend the agglomerator-extruder combination. For rigid plastic scrap, the single-stage vented machine delivers consistent granule quality. For mixed or contaminated plastic, the two-stage system produces the best output. Contact us with your input plastic type and daily volume and we will specify the right configuration for your UAE operation.
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A single-stage machine passes plastic through one extruder — suitable for clean, dry, single-type plastic waste. It is simpler, lower cost and adequate for post-industrial scrap and bottle flakes. A two-stage machine uses two extruders in sequence: the first handles pre-conditioning and degassing of contaminated material, the second provides final filtration and pelletizing. The two-stage system produces significantly better granule quality from lower-grade input — important for UAE recyclers working with post-consumer or mixed plastic waste. The right choice depends on your input material quality and output granule requirements.
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Yes. All Plastivo recycling machines are manufactured for 415V three-phase 50Hz electrical supply — the standard industrial power supply across the UAE. Motors, control panels and heating elements are all specified and wired for 415V operation. No modifications are required for UAE installations.
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Yes. Every Plastivo machine is built to order. We configure screw geometry, barrel length, L/D ratio, die design and cooling system based on your specific input plastic, contamination level, throughput target and output granule requirements. UAE buyers processing packaging film require different screw flight geometry than buyers processing rigid HDPE pipe scrap. We design the machine for your application, not a generic configuration.
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Contact us via WhatsApp at +91 98982 41416 or email sales@plastivoextrusion.com with your plastic type, daily volume, available floor space and power supply details. We provide a detailed technical proposal and export quotation within 48 hours. Video call factory demonstration available before order confirmation.
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Plastivo Extrusions — Manufacturer and Exporter of Plastic Recycling Machines
\n173, Raghuveer Estate, SLM Mill Compound, Nr. Vatva Railway Station, Vatva, Ahmedabad – 382445, Gujarat, India
\nWhatsApp: +91 98982 41416 | Email: sales@plastivoextrusion.com
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Related: Plastic Recycling Machine | Screw Barrel | Contact Us
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