Lab Scale Twin Screw Extruder
Advanced R&D and Pilot-Scale Extrusion System for Polymer Development & Material Testing
The Lab Scale Twin Screw Extruder by Plastivo Extrusions is a high-precision, research-driven extrusion system designed for laboratories, R&D centers, universities, material testing labs, and pilot-production units. Built for versatility, accuracy, and experimental flexibility, this machine enables small-batch testing, compound formulation, material development, and quality control with unmatched consistency.
Equipped with co-rotating twin screws, modular barrel segments, multi-zone heating, and PLC-based automation, this extruder delivers precise control over shear, temperature, mixing, and residence time. It is ideal for testing polymers, additives, masterbatches, engineering compounds, and bio-based materials. With a production capacity of 10–50 kg/hr, this compact system bridges the gap between laboratory R&D and full-scale industrial manufacturing—making it an indispensable tool for innovators and material scientists.

Technical Specifications
Applications
This lab-scale extruder is widely used in:
✔ R&D and formulation trials
✔ Masterbatch & color testing
✔ Polymer blending and compounding
✔ Bio-based polymer development
✔ Degradable & eco-friendly material trials
✔ Academic research and teaching
✔ Pilot-scale production before scaling up
✔ Filler and additive testing
✔ Recycled plastic development
Ideal for PVC, PE, PP, ABS, PLA, engineering polymers, bioplastics, and custom experimental compounds.
Why Choose Plastivo Extrusions Lab Scale Twin Screw Extruder?
Perfect for labs requiring:
● Repeatability
● Material testing
● Prototype creation
● Experimental flexibility
Ideal for R&D environments where material cost and waste reduction matter.
Different screw designs, barrel combinations, feeders, and degassing ports can be added based
on your research needs.
Maintains process stability for:
● Scientific testing
● Industrial simulations
● Quality control
Compatible with:
● Thermoplastics
● Bio-polymers
● Engineering plastics
● Additive-rich compounds
● Color & masterbatch formulations
Heavy-duty construction ensures durability and long-term usage in lab environments.
Engineered for Precision Research & Experimental Flexibility
This laboratory twin screw extruder provides researchers with precise control over critical
processing parameters such as:
● Shear rate
● Temperature
● Mixing intensity
● Feed rate
● Residence time
The modular screw and barrel design allows rapid changes between configurations—ideal for testing new formulations, additives, color compounds, blends, fillers, biopolymers, and recycled materials.
Key Features of the Lab Scale Twin Screw Extruder
✔ Co-Rotating Twin Screw System
Ensures:
● Excellent mixing capability
● Uniform melting
● Stable material conveying
● Ideal for compounding and formulation testing
✔ Modular Barrel Design
Each barrel section includes:
● Independent heating zones
● Air or water cooling
● Optional side feeders
● Degassing / venting ports
This allows researchers to simulate industrial-scale processing on a smaller platform.
✔ Precision Temperature Control
Multi-zone heating ensures:
● Accurate melt temperature
● Consistent product quality
● Stable experimentation
✔ Advanced PLC Control Panel
Touchscreen interface provides:
● Temperature control
● Screw speed adjustments
● Torque monitoring
● Recipe storage
● Real-time data logging
Ideal for controlled R&D and repeatable experimentation.
✔ Flexible Feeding System
Supports:
● Granule feeding
● Powder feeding
● Side feeding for fillers
● Liquid dosing systems
Perfect for specialty formulations and multi-component blends.
✔ Compact, Durable, and Lab-Friendly
The machine is engineered for:
● Low noise
● Minimal vibration
● Small footprint
● Easy cleaning
● Quick configuration changes
Benefits at a Glance
✔ Precision-engineered for R&D
✔ Modular screw & barrel segments
✔ Low material usage
✔ Supports powders, granules, and liquids
✔ Multi-zone temperature control
✔ PLC automation with touchscreen
✔ Co-rotating twin screw design
✔ Easy to operate, clean, and maintain
Frequently Asked Questions (FAQ)
PVC, PE, PP, ABS, PLA, EVA, bioplastics, fillers, additives, color masterbatches, and engineering polymers.
Approximately 10–50 kg/hr, depending on:
● Screw speed
● Material type
● L/D ratio
● Feeding system
Yes — screw elements can be rearranged for:
● Mixing
● Shearing
● Conveying
● Plasticizing
A PLC-based touchscreen interface with data logging and precise zone control.
Yes — ideal for both, with optional feeders and dosing systems.
Yes — built for continuous small-batch testing and pilot production.
Air cooling, water cooling, or a combination depending on module configuration.
● Universities and research labs
● Polymer R&D centers
● Masterbatch manufacturers
● Compounders
● Bioplastic innovators
Approximately 100–200 sq. ft., depending on configuration.
Standard: 4–6 weeks, depending on customization.