Lab Scale Twin Screw Extruder

Advanced R&D and Pilot-Scale Extrusion System for Polymer Development & Material Testing

The Lab Scale Twin Screw Extruder by Plastivo Extrusions is a high-precision, research-driven extrusion system designed for laboratories, R&D centers, universities, material testing labs, and pilot-production units. Built for versatility, accuracy, and experimental flexibility, this machine enables small-batch testing, compound formulation, material development, and quality control with unmatched consistency.

Equipped with co-rotating twin screws, modular barrel segments, multi-zone heating, and PLC-based automation, this extruder delivers precise control over shear, temperature, mixing, and residence time. It is ideal for testing polymers, additives, masterbatches, engineering compounds, and bio-based materials. With a production capacity of 10–50 kg/hr, this compact system bridges the gap between  laboratory R&D and full-scale industrial manufacturing—making it an indispensable tool for innovators and material scientists.

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Plastivo Extrusion

Technical Specifications

Production Capacity
10–50 kg/hr (depending on material)
Brand
Plastivo Extrusions
Operation Mode
Automatic
Type
Lab Scale Twin Screw Extruder
Power Consumption
40 kW (connected load)
Control System
PLC-Based Touchscreen Panel
Screw Type
Co-Rotating Twin Screw
Barrel Design
Modular, Multi-Zone Heating
Cooling System
Air or Water Cooling
Material Compatibility
Thermoplastics, Bioplastics, Masterbatch, Compounds
Country of Origin
Made in India

Applications

This lab-scale extruder is widely used in:
✔ R&D and formulation trials
✔ Masterbatch & color testing
✔ Polymer blending and compounding
✔ Bio-based polymer development
✔ Degradable & eco-friendly material trials
✔ Academic research and teaching
✔ Pilot-scale production before scaling up
✔ Filler and additive testing
✔ Recycled plastic development
Ideal for PVC, PE, PP, ABS, PLA, engineering polymers, bioplastics, and custom experimental compounds.

Why Choose Plastivo Extrusions Lab Scale Twin Screw Extruder?

1. Designed for Research & Innovation

Perfect for labs requiring:
● Repeatability

● Material testing
● Prototype creation
● Experimental flexibility

2. Low Material Consumption

Ideal for R&D environments where material cost and waste reduction matter.

3. Modular & Customizable

Different screw designs, barrel combinations, feeders, and degassing ports can be added based
on your research needs.

4. High Accuracy & Stability

Maintains process stability for:
● Scientific testing
● Industrial simulations
● Quality control

5. Supports Diverse Polymers

Compatible with:
● Thermoplastics
● Bio-polymers
● Engineering plastics
● Additive-rich compounds
● Color & masterbatch formulations

6. Strong Build Quality

Heavy-duty construction ensures durability and long-term usage in lab environments.

Engineered for Precision Research & Experimental Flexibility

This laboratory twin screw extruder provides researchers with precise control over critical
processing parameters such as:
● Shear rate
● Temperature
● Mixing intensity
● Feed rate
● Residence time

The modular screw and barrel design allows rapid changes between configurations—ideal for testing new formulations, additives, color compounds, blends, fillers, biopolymers, and recycled materials.

Key Features of the Lab Scale Twin Screw Extruder

✔ Co-Rotating Twin Screw System
Ensures:
● Excellent mixing capability
● Uniform melting
● Stable material conveying
● Ideal for compounding and formulation testing

✔ Modular Barrel Design
Each barrel section includes:
● Independent heating zones
● Air or water cooling
● Optional side feeders
● Degassing / venting ports

This allows researchers to simulate industrial-scale processing on a smaller platform.
✔ Precision Temperature Control
Multi-zone heating ensures:
● Accurate melt temperature
● Consistent product quality
● Stable experimentation

✔ Advanced PLC Control Panel

Touchscreen interface provides:
● Temperature control
● Screw speed adjustments
● Torque monitoring
● Recipe storage
● Real-time data logging

Ideal for controlled R&D and repeatable experimentation.
✔ Flexible Feeding System
Supports:
● Granule feeding
● Powder feeding
● Side feeding for fillers
● Liquid dosing systems

Perfect for specialty formulations and multi-component blends.
✔ Compact, Durable, and Lab-Friendly
The machine is engineered for:
● Low noise
● Minimal vibration
● Small footprint
● Easy cleaning
● Quick configuration changes

Benefits at a Glance

✔ Precision-engineered for R&D
✔ Modular screw & barrel segments
✔ Low material usage
✔ Supports powders, granules, and liquids
✔ Multi-zone temperature control
✔ PLC automation with touchscreen
✔ Co-rotating twin screw design
✔ Easy to operate, clean, and maintain

Frequently Asked Questions (FAQ)

1. What materials can this lab extruder process?

PVC, PE, PP, ABS, PLA, EVA, bioplastics, fillers, additives, color masterbatches, and engineering polymers.

2. What is the output capacity?

Approximately 10–50 kg/hr, depending on:
● Screw speed
● Material type
● L/D ratio
● Feeding system

3. Is screw configuration customizable?

Yes — screw elements can be rearranged for:
● Mixing
● Shearing
● Conveying
● Plasticizing

4. What control system does it have?

A PLC-based touchscreen interface with data logging and precise zone control.

5. Can it handle both powder and granules?

Yes — ideal for both, with optional feeders and dosing systems.

6. Can it run continuously?

Yes — built for continuous small-batch testing and pilot production.

7. What cooling system is provided?

Air cooling, water cooling, or a combination depending on module configuration.

8. Which industries use this machine?

● Universities and research labs
● Polymer R&D centers
● Masterbatch manufacturers
● Compounders
● Bioplastic innovators

9. How much space is required?

Approximately 100–200 sq. ft., depending on configuration.

10. What is the lead time?

Standard: 4–6 weeks, depending on customization.